BMW X5 2003 E53 Workshop Manual view, print and download online for free. 52 Pages, PDF Size 3.07 MB. Search in BMW X5 2003 E53 Workshop Manual online. CarManualsOnline.info is the largest online database of car user manuals. BMW X5 2003 E53 Workshop Manual PDF Download. In 2013 they introduced the i3 a completely emission-free electric vehicle. It doesn't matter what the age of your vehicle happens to be; a BMW repair manual is an excellent way to keep it in optimum running condition for as long as you own it. In 1985 BMW formed BMW Technik GmBH, a division where an elite team of engineers, technicians,. Workshop Repair and Service Manuals bmw All Models Free Online. BMW Workshop Manuals. HOME Free Online Service and Repair Manuals for All Models. Z Series E52 Z8 (S62). X Series E53. X5 3.0i (M54) OFFRD X5 4.4i (M62) OFFRD.
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View and Download BMW X5 2003 owner's manual online. X5 2003 Automobile pdf manual download. Also for: X5 3.0i, X5 4.4i, X5 4.6is, X5.
TABLE OF CONTENTS
Subject Page Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Hood/Front Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Doors/Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Climate Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 EHC Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Wheels & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Fuel Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 STO36 X5 Page 2 of 52
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Introduction The X5 marks BMW’s introduction into the luxury “Sports Activity Vehicle (SAV)” niche seg- ment of the Sport Utility Vehicle market. While carrying the designation X5, the vehicle is not based on the 5 Series but it is its own new car-like platform. The X5 is offered with two engine variants: • The 4.4 liter M62 TU engine equipped with the A5S 440 Z automatic transmission. • The 3 liter M54 engine with either the GM 5 automatic or 5 speed manual transmission The X5 incorporates the following features: • Four wheel independent sus- pension (BMW tradition) • Full time - all wheel drive (planetary gear transfer case) • All road vehicle (ON/OFF road capabilities) • High ground clearance • Unitized body and Chassis (car like ride and handling) • Double pivot front suspension • “Integral Link” rear suspen- sion with air spring self level- ing • X5 specific traction control system Two different suspension options are offered (standard and sport) with different springs, shock absorbers and stabilizers. The X5 has 180 mm ground clearance, for both suspensions to allow off road travel. However, the suspension travel is the same as the E39 which allows the X5 to retain a car like feel when driven every day. 00530000 Page 3 of 52
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Body The design of the X5 originated in California at BMW’s Design Works. The SAV look was further developed and refined in Munich. Traditional BMW features such as the Kidney grilles, quad headlights, reverse link rear side window trim and typical rear tail light treat- ment allow the X5 to assume a BMW identity. Yet the unique side and hood treatments as well as the large wheel house openings and high ground clearance set the X5 apart as its own distinctive vehicle. The design criteria for the X5 was to develop a vehicle with the superb handling and sporty driving characteristics that are typically BMW, yet produce an all wheel drive vehicle that can also be used off-road. This was achieved through the use of independent front suspension and multi-link rear suspension components that are taken from the E38/E39 vehicle design and expanded by the addition of front drive components. The entire body shell/frame assembly of the X5 is reinforced to ensure optimized body rigidity. In addition to the cross bracing on the front suspension/engine carrier, an additional panel is installed between the bulkhead and transmission tunnel. The floor pan of the X5 is reinforced with additional ribbing and cross braces to increase the lateral rigidity. A continuous seat cross brace is connected to the floor pan and side sill for reinforcement. 41530001 41530002 Cross Brace 41530003 Reinforcement Panel Bmw X5 E53 Repair Manual Free Download![]() Page 4 of 52Page 5 of 52Bmw X5 E53 Radio
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Specifications X5 3.0iX5 4.4i Doors 5 5 Length 4666 mm 4666 mm Width 1872 mm 1872 mm Height 1717 mm 1717 mm DImensions: Vechicle Weigth withTransmission: Automatic 2015 Kg 2085 Kg Manual 1990 Kg Not Available General Fuel 92l 92l Drag Coefficient 0.35 0.36 Payload 610 kg 555 kg Roof Load 150 kg 150 kg Gross Weight 2600 kg Not Available Manual Trans. Gross Weight 2625kg 2650kg Auto Trans. Cargo Volume 16.1/54.4 cu ft. 16.1/54,4 cu ft. Towed Weight Braked 1600 kg Not Available Manual Towed Weight Braked 1700 kg 750 kg Automatic Turning Circle 39.7 ft. 39.7 ft. X5 3.0iX5 4.4i X5 3.0iX5 4.4i Designation M54B30 M62 TU B44 Engine Management Syst. MS 43 ME 7.2 Horsepower (HP) [email protected][email protected] Torque [email protected][email protected] Bore 84mm 92mm Stroke 89.6mm 82.7mm Compression 10.2:1 10.0:1 X5 3.0iX5 4.4i Engine: Page 6 of 52
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Hood/Front Grille The hood on the X5 is distinctive, with two IHKA air intake hood scopes in the center lead- ing down to the traditional BMW twin grilles. The grilles are integrated into the hood with the secondary hood latch springing out from the grille when the hood is opened. The four round headlights complete the front end with Xenon low beans as an option for the X5. The fog lights as well as the headlight washers are integrated into the bumper. Hood Scoops 41530004 41530005 63530001 Bmw X5 E53 Service Manual PdfPage 7 of 52Bmw X5 E53 Workshop Manual Free Download Husqvarna![]()
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Doors/Mirrors The doors on the X5 incorporate side bars which serve as side impact protection without the use of the metal hooks found on the sedans. The mirrors are aero style that includes cascade lighting at the bottom of the mirror for vehicle entry at night. The lights are switched on when the vehicle is unlocked to light the ground around the door. Running boards, integrated into the rocker panels, provide ease of entry on the left and right sides. 41530010 63530004 Page 8 of 52
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The door handles are similar in design to the E46 and pull out and upward for opening. Removal of the handles is also similar to the E46. There are no serviceable components on the lock/latch. The assembly must be replaced as a unit. The lock cylinder is removed by removing the torx screw through the access hole in the door. Once the screw is removed, the lock cylinder can be pushed out of the handle assembly. The handle is removed by loosening the hex nut holding the handle to the latch mechanism. The handle is then removed by pulling it out and down to release it from the latch. The handle is turned down to the left to release it from the door latch assembly. 41530011 Hex Nut 41530007 41530008 Door Handle Page 9 of 52
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Interior/Seats The instrument cluster and dashboard layout is similar to other BMW models with all of the controls in easy reach of the driver. The instrument cluster variations (high and base) are taken from the E39 as are all driver information electronic systems. The center console contains the radio or navigation system and the climate control panel along with the central switch panel (SZM). 8453000164530003 High ClusterBase Cluster 6253001262530013 DSCPDC Bmw X5 E53 Repair Manual PdfPage 10 of 52Bmw E53 Service Manual
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Interior Located above the windshield in the center is the overhead console that contains the uni- versal remote switch panel, interior lighting/map panel, sunroof switch and grille for the tele- phone hands-free microphone. The light panel contains a single bulb which is controlled by the ZKE, as well as two map reading lamps. The switch provides a ground signal which the GM recognizes as a request to either turn the interior lights on or off. If the switch is held > 3 seconds, the lights are switched off in the work shop mode as on other models. Incorporated into the overhead con- sole, behind the universal remote switch, is a sunglass storage com- partment 1 23 63530001 63530002 Sunroof SwitchMicrophone Right Map LightLeft Map Light Interior Light Sunglass Holder Universal Remote
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